SPRINTER
The new SPRINTER is an unique solution in many ways. It is shorter and more compact than other thermoforming machines without loosing important features. With a shortness of only 2,6 m its useable also
in very small rooms. In spite of its shortness the SPRINTER has three complete package lengths open for loading the products because of its extremly long loading station. This allows to work utmost rational also
with a couple of employees. The SPRINTER guarantees up to 5 times the efficiency and speed of a normal chamber machine. The new lifting unit is reducing the air pressure consumption to a minimum. Therefore the SPRINTER is not only unbeatable in its purchase costs but also in operation cost. It is ready to work and the production can be started immediately after connecting the machine.
| Technical detail: | ||
| Standard machine shortness (incl. Discharge belt): | 2600 (2800) mm | |
| Machine width: | 910 mm | |
| Machine hight: +– 50 mm | 1685 mm | |
| Loading hight: +– 50 mm | 1000 mm | |
| Top film: | 315 mm | |
| Bottom film: | 322 mm | |
| Film core: | 3", 76 mm | |
| Maximum roll diameter for bottom film: | 330 mm | |
| Maximum roll diameter for top film: | 330 mm | |
| Index: | 240 mm | |
| Max. thermoforming depth: | 100 mm | |
| Package dimension with Format 1.1: | internal 260 x 220 mm | |
| Package dimension with Format 2.1: | internal 120 x 220 mm | |
| Package dimension with Format 3.1: | internal 73 x 220 mm | |
| Package dimension with Format 1.2: | internal 260 x 100 mm | |
| Package dimension with Format 2.2: | internal 120 x 100 mm | |
| Package dimension with Format 3.2: | internal 73 x 100 mm | |
| Compressed air consuption according to format and depth: | starting at 7 l/cycle with min. 6 bar | |
| Compressed air connection: | Rectus NG7 | |
| Power supply: | 400 V/3 Ph +N+PE/50 Hz | |
| Power consumption: | 10 kW | |
| Power (kW): | from 5,5 | |
| Water connections in: | Rectus NG7 | |
| Water connections out: | Rectus NG7 | |
| Vacuumpump: | 40 cbm/h | |
| Weight with tools: | starting at 1000 kg | |
| Important: Water and air pressure connection necessary! | ||
The main advantages in a quick glance
- Made in Germany
- Solide stainless steel frame construction
- Fast film change
- Uncomplicated cleaning process due to flat surface
- With vario-tool, an easy insert system for different product possibilities
Excellent
- Special features of the SPRINTER are its compact therefore space saving construction, its high cycle
speed and its low purchase costs and running costs (e.g. minimum air pressure consumption) - A powerful thermoforming machine for medium size companies!
- It is ready to start at the delivery. Just connect it and it is ready to work
- Many advantages because of hydraulic lifting unit:
– Maintenance free supply of forming and sealing station as well as the cross cutting system
– High closing force
– The oil used in the hydraulic unit accords to FDA and USDA guidelines and it is useable in food
machineries, clearly as water, odourless, tasteless, eatable, health safe and food harmless
Standard equipment SPRINTER
- High performance vacuum pump 40 cbm/h from BUSCH
- Film width 322 mm
- Index 240 mm
- Thermoforming from 5 mm to 100 mm adjustable in 5 mm steps
- Thermoforming tools are cooled with water
- Frame sealing
- Longitudinal cutting with rotating round knife
- Cross cutting with knife, hydraulic movement
- Discharge slide
- Vacuum controlled by sensor
- Programmable SPS control system
- 5,7“ Touch panel with 256 colours, IP 65, user friendly, multilingual
- 98 user programs adjustable
- Password protection possible
- Certified and approved machine according to CE safty standards that are in line with the CE and European Hygiene and safety guidelines
- Pilz security technology
- Stainless steel switch cabinet IP 65, built according the newest guidelines and technology standards
- 2 separated heating systems for thermoforming and sealing, that can be individually set and
programmed with the SPS control system - Service opening for easy servicing of the vacuum pump
- Easy and safe machine cleaning through a cleaning program
- Service friendly chain tension system
- Easiest lubrication of the chain movement bearings
- Solid transport chain with a reinforced 5/8“ configuration
- 6 different steps of Index speed
- Acceleration and slowing down of chain movement in 7 steps changeable (important for liquid products)
- Energy savings through vacuum pump with stand-by function
- Parts from worldwide known manufacturers
- Height adjustable stainless steel feet
- Bottom film holder above forming station
Options
- Water re-circulation cooling system
- Discharge belt
- Gas flushing system for MAP packaging incl. spezial
pressure control system for faster and uniform gas injection - High preformance vacuum pump 63 cbm/h, 100 cbm/h from Busch integrated in machine
- Flexoprint coder with stamping system, Thermo transfer- or Top film labeller can be install on the machine
- Photocell for printed top film with film brake
- Vario-inserts 1.1, 2.1, 3.1, 1.2, 2.2, 3.2
- Product specific insert for forming and sealing station
- For flat products ist possible to change the movement of the tools
from 100 mm to 50 mm to get a higher cycle speed - Vacuum pump external
- Trim removal suction system
- Trim removal system with rolls
- Longer loading station by 480 mm or 960 mm
- Thermo transfer printer or Top film labeller
- Pressure control of gas, air and water supply
Vario-tool:
With vario-tool, an easy insert system for different products possibilities. Easy and fast change of film rolls
and format die sets.
